Optimizing Your Manufacturing Process Using Lean Manufacturing
Keywords: manufacturing software,lean manufacturing,plastic manufacturing,tip top screw manufacturing
Lean Manufacturing is the principle of increasing revenue not just by increasing sales but by reducing waste. The Lean Manufacturing philosophy names seven major wastes that should be dealt with - Over-production, Transportation, Waiting time, Processing, Motion, Inventory, and Scrap. The idea here is that only when one is able to control the waste that goes here can one truly be able to control earnings and expenditure.
Lean, as in free from superficial baggage, aims to help manufacturers become more cost efficient and less wasteful. The principle follows a domino effect. If waste is reduced, then by the process that reduces waste, the quality of the product is increased. If the quality of the product is increased, the production time and the production cost decreases. This whole scenario ends up with an increase in total revenue from sales.
If the process is able to minimize or eliminate the following, then the production will be said to be in its lean form. Also, with Lean Manufacturing follows greater income, greater quality, and less waste an interesting for any company whether they are already pulling down a good amount of revenue or if they are flagging in their sales.
Defects
This involves creating a process that minimizes defects. It also puts in place a system for recognizing and fixing defects. Also defects should be fixed at the source instead of when it has gone through production and landed in the hands of the customer.
Overproduction
The creation of surplus, unsellable products has been a problem for a long time now. There is an optimal balance where that the production is able to produce just the right number of products to satisfy consumer demand. Beyond this, there is only waste. Also, this is what Lean Manufacturing is trying to avoid waste.
Transportation
The ideal is to be able to transport the product with the least amount of effort and energy possible. This involves transporting products no further than is necessary by demands. The waste of transportation is then avoided.
Waiting
To get optimal production, one needs to set up a production pipline wherein there is minimal or no waiting between stages. The wait time between stages is wasted time. Also, wasted time is wasted resources.
Good production management allows for the right loading of processes so that a process always has something to do and has no down time or slack time. This calls for the proper timing of production schedules so as to reduce wasted time and effort.
Inventory
While an inventory has to be reasonably stocked, it should follow that the inventory should not be overstocked. If there is a discrepancy between the supply and demand, then there is sure to be waste. The best proposition here is to have the supply and demand meet dead center so that there is no waste in production, nor is there no loss in income due to underutilization of demand.
Motion
Wasted motion results from such activities as repeatedly looking for lost tools or papers. It also results from the lack of proper scheduling of activities so that these activities can be done in the most efficient of ways.
This results in the Japanese habit of cleaning up and organizing their things every so often. This gives them a good idea of where their equipment is, and how the equipment should be taken care of. Most companies try to teach their employees to be efficient not only with equipment time and motion but with their activities as well.
Processing
A process can ultimately be fine tuned and modified so that it is in a constant state of improvement. A process cannot hope to be perfect the first time out. Also, neither can a perfect system remain perfect for long.
Process planning should adapt to current situations and should be ever critical of self. Only then can there be any meaningful and productive change in the processing system. Most acclaimed manufacturers have a system by that the organization can modify and improve its manufacturing system.
For more great manufacturing related articles and resources check out manufacturinghelp.info
Previous Articles Highlighter:
A Beginners Guide To Bond Investing (1)
You have limited time and training needed to make those kinds of decisions. For that service, of course, the investor pays a fee. 3. Bonds Are Very Safe OK, thats somewhat of a lie.
How To Make The Perfect Latte (2)
It might take you a few tries to get it right, but once you know how coarse of fine you like your coffee beans, then you're good to go. Start your machine Start your machine after you have sufficient espresso beans.
Why You Should Sell Something Before It Exists (3)
Mark Silver is the author of Unveiling the Heart of Your Business: How money, marketing and sales can deepen your heart, heal the world, and still add to your bottom line.
Having A Marketing Strategy (4)
Marketing It might sound silly, but its good to get the core of your marketing plan written down, just so people can see what the rest of your plan is aiming at.
Your Options For Storage Containers (5)
Storage containers have swing out doors that can be placed in both ends. Theres an option for either single or multiple side doors. If the storage container has a lock then it usually entails to punch in a code for the person to open it.
The Importance Of Getting A Patent (6)
4. How To Apply For A Patent You need to visit a patent office to get a patent. First, apply for a patent for your country with the help of a lawyer under a strict non-disclosure agreement.
Basic Home Security Products Explained (7)
Wading through all of the available information can be overwhelming. For this reason choosing only the most basic home security products can greatly simplify the process. Basic products include: the control panel, keypad, and access control sensors.
A Buyers Guide For School Uniforms (8)
5. Buy at least three or five more shirts or blouses It depends on how often the uniforms will be used, but in general if you want fresh clothes every day you must have several copies of the same uniform pieces.
Online Investing Basics (9)
The fee can also be waived if the account is an IRA, rather than an account for stock investing. Market orders for stock are charged a $10. 99 commission fee by Ameritrade.
Home Construction Methods (10)
A good rule of thumb to follow is that before you get started with any project, you will want to write down all of the aspects that are going to be involved.
Newer Articles Highlighter:
Save Money By Getting Real Estate Inspected (1)
Bargaining Chip If you note any damage, you can then use it as a bargaining chip later during negotiations. With a professional inspection, you will be able to reduce the price of the home you intend to buy substantially.
Tv Antenna Buying Guide (2)
UHF Only Home Antenna If theres an antenna that only gains access to VHF channels, then naturally thered be an antenna that only gains access to UHF channels. If you find all the shows in VHF channels boring, then yes, its better for you to purchase an UHF only home antenna.
How To Get Your Real Estate License (3)
Real estate transactions involve people and processes and people have to rely on real estate agents to make their transactions fast and efficient. In the forefront of these transactions are realtors who seek out properties that are being sold and then match these properties with buyers.
Combat Cellulite With Cellulite Lotion (4)
If you are the impatient kind, cellulite lotions can fast track the cellulite reducing process. It is important to note, however, that you still have to be patient in order to see the effects from a cellulite lotion.
How To Choose A Name For Your Company (5)
6. Playful Names Naming your buiness after a cute animal is sometimes the catch for many businesses. This is a good way to get quick brand identity because everyone will be able to associate with your company name.
How To Become A Nutritionist (6)
Most nutrition degrees involve much time planning menus, analyzing case scenarios, and practicing cooking and menu developing skills in real life situations. It is not uncommon for these degrees to involve some sort of banquet to show off what the student has learned in their four years of study.
Get The Money You Need For A Sucessful Cashflow (7)
Of course, the downside of this strategy is that you will have no control over how the agency is treating your customers. 5. Collections Agencies A more extreme version of debt factoring, a collections agency will actually charge you about 10% of the amount you are owed.
How To Face The Rigors Of Immigrating To The US (8)
This article goes over what you need to prevent these things from happening. 1. Welcome To Your New Country You can't apply for citizenship without first getting a status of a permanent resident.
Pallet Buying Guide (9)
And with the introduction of ISO standards, it has become increasingly easier to match ISO qualified pallets with ISO qualified containers. This has proven to be a blessing to transport companies as everything now seems to fit each other thanks to standardization.
Air Conditioner Buying Tips (10)
The other option is to go for a central air unit. These are more expensive and require professional installation. The largest benefit that you will see from using a central air unit isn't something you can see at all - it's the reduced noise level because the unit is located in your yard.
Permalink to Optimizing Your Manufacturing Process Using Lean Manufacturing